Numerical research on effect of overlap ratio on thermal-stress behaviors of the high-speed laser cladding coating

doi:10.1088/1674-1056/abcf9b

Abstract High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rate, and high cladding efficiency. However, its thermal-stress evolution process is very complex, which has a great influence on the residual stress and deformation. In the paper, the numerical models for the high-speed laser cladding coatings with overlap ratios of 10%, 30%, and 50% are developed to investigate the influence rules of overlap ratio on the thermal-stress evolution, as well as the residual stresses and deformations. Results show that the heat accumulation can reheat and preheat the adjacent track coating and substrate, resulting in stress release of the previous track coating and decreased longitudinal stress peak of the next track coating. With the overlap ratio increasing, the heat accumulation and the corresponding maximum residual stress position tend to locate in the center of the cladding coating, where the coating has a high crack susceptibility. For a small overlap ratio of 10%, there are abrupt stress changes from tensile stress to compressive stress at the lap joint, due to insufficient input energy in the position. Increasing the overlap ratio can alleviate the abrupt stress change and reduce the residual deformation but increase the average residual stress and enlarge the hardening depth. This study reveals the mechanism of thermal-stress evolution, and provides a theoretical basis for improving the coating quality.

Keywords: high-speed laser cladding overlap ratio thermal-stress evolution residual stress and deformation numerical simulation

Received: 25 September 2020
Revised: 03 November 2020
Accepted manuscript online: 02 December 2020

PACS:	81.16.Mk	(Laser-assisted deposition)
	75.40.Mg	(Numerical simulation studies)

Fund: Project supported by the National Key Research and Development Program of China (Grant No. 2018YFC0810500), the National Natural Science Foundation of China (Grant No. 51975042), and the Fundamental Research Funds for the Central Universities, China (Grant No. FRF-TP-19-004A3).

Corresponding Authors: ^†These authors contributed equally to this work. \raisebox\ht\strutbox \hypertargetcauthor ^‡Corresponding author. E-mail: chenp@ustb.edu.cn

Cite this article:

Xiaoxi Qiao(乔小溪), Tongling Xia(夏同领), and Ping Chen(陈平) Numerical research on effect of overlap ratio on thermal-stress behaviors of the high-speed laser cladding coating 2021 Chin. Phys. B 30 018104

1 Raghuram H, Katsich C, Pichelbauer K, Koschatzky K, Gachot C and Cihak-Bayr U 2019 Surf. Coatings Technol. 377 124897
2 Tamanna N, Crouch R and Naher S 2019 Opt. Lasers Eng. 122 151
3 Yan Z, Liu W, Tang Z, Liu X, Zhang N, Li M and Zhang H 2018 Opt. Laser Technol. 106 427
4 Beretta S and Romano S 2017 Int. J. Fatigue 94 178
5 Chew Y and Pang J H L 2016 Int. J. Fatigue 87 235
6 Shao S, Khonsari M M, Guo S, Meng W J and Li N 2019 Addit. Manuf. 29 100779
7 Bailey N S, Katinas C and Shin Y C 2017 J. Mater. Process. Technol. 247 223
8 Wang L, Jiang X, Zhu Y, Zhu X, Sun J and Yan B 2018 Int. J. Adv. Manuf. Technol. 97 3535
9 Alizadeh-Sh M, Marashi S P H, Ranjbarnodeh E, Shoja-Razavi R and Oliveira J P 2020 Opt. Laser Technol. 128 106244
10 Jiang Y, Cheng Y, Zhang X, Yang J, Yang X and Cheng Z 2020 Optik . 203 164044
11 Li C, Yu Z, Gao J, Zhao J and Han X 2019 Surf. Coatings Technol. 357 965
12 Jiang W, Yahiaoui K, Hall F R and Laoui T 2005 J. Strain Anal. Eng. Des. 40 587
13 Li Y and Gu D 2014 Mater. Des. 63 856
14 Gao W, Zhao S, Wang Y, Zhang Z, Liu F and Lin X 2016 Int. J. Heat Mass Transf. 92 83
15 Farahmand P and Kovacevic R 2014 Opt. Laser Technol. 63 154
16 Hao M and Sun Y 2013 Int. J. Heat Mass Transf. 64 352
17 Wirth F and Wegener K 2018 Addit. Manuf. 22 307
18 Gao J, Wu C, Hao Y, Xu X and Guo L 2020 Opt. Laser Technol. 129 106287
19 Mohajernia B, Urbanic R J and Nazemi N 2019 IFAC-PapersOnLine 52 236
20 Khamidullin B A, Tsivilskiy I V, Gorunov A I and Gilmutdinov A K 2019 Surf. Coatings Technol. 364 430
21 Sun S, Fu H, Chen S, Ping X, Wang K, Guo X, Lin J and Lei Y 2019 Opt. Laser Technol. 117 175
22 Chew Y, Pang J H L, Bi G and Song B 2015 J. Mater. Process. Technol. 224 89
23 Ghorashi M S, Farrahi G H and Movahhedy M R 2019 J. Manuf. Process. 42 149
24 Lian G F, Yao M P, Liu Z C, Yang S, Chen CR, Wang H, Xiang Y S and Cong W L 2019 Procedia Manuf. 34 233
25 Prasad R, Waghmare D T, Kumar K and Masanta M 2020 Surf. Coatings Technol. 385 125417
26 Zhao Y, Chen L, Sun J and Yu T 2020 Optik. 212 164714
27 Shen F, Tao W, Li L, Zhou Y, Wang W and Wang S 2020 Appl. Surf. Sci. 517 146085
28 Cui Z, Qin Z, Dong P, Mi Y, Gong D and Li W 2020 Mater. Lett. 259 126769
29 Yan Z, Liu W, Tang Z, Liu X, Zhang N, Wang Z and Zhang H 2019 J. Manuf. Process. 44 309
30 Schopphoven T, Gasser A, Wissenbach K and Poprawe R 2016 J. Laser Appl. 28 022501
31 Liang W, Murakawa H and Deng D 2015 Mater. Des. 67 303
32 Chen Q, Yang J, Liu X, Tang J and Huang B 2019 J. Manuf. Process. 45 290
33 Yevko V, Park C B, Zak G, Coyle T W and Benhabib E B 1998 Rapid Prototyp. J. 4 168
34 Deshpande A A, Tanner D W J, Sun W, Hyde T H and McCartney G 10.1177/14644207JMDA349 2011 Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl. 225 1
35 Javadi Y, Akhlaghi M and Najafabadi M A 2013 Mater. Des. 45 628
36 Zou S, Xiao H, Ye F, Li Z, Tang W, Zhu F, Chen C and Zhu C 2020 Results Phys. 16 103005
37 Deus A M and Mazumder J2006 ICALEO\circledR 2006: 25th International Congress on Laser Materials Processing and Laser Microfabrication 496
38 Zhang H, Wang Y, Han T, Bao L, Wu Q and Gu S 2020 J. Manuf. Process. 51 95
39 Toyserkani E, Khajepour A and Corbin S 2004 Opt. Lasers Eng. 41 849
40 Zhao H Y, Zhang H T, Xu C H and Yang X Q 2009 Trans. Nonferrous Met. Soc. China 19 s495
41 Tao Y, Li J, Lü Y and Hu L 2017 Trans. Nonferrous Met. Soc. China 27 2043
42 Du L, Gu D, Dai D, Shi Q, Ma C and Xia M 2018 Opt. Laser Technol. 108 207
43 Koruba P, Wall K and Reiner J 2018 Procedia CIRP 74 719
44 Simchi A and Pohl H 2003 Mater. Sci. Eng. A 359 119

[1]	Quantitative measurement of the charge carrier concentration using dielectric force microscopy Junqi Lai(赖君奇), Bowen Chen(陈博文), Zhiwei Xing(邢志伟), Xuefei Li(李雪飞), Shulong Lu(陆书龙), Qi Chen(陈琪), and Liwei Chen(陈立桅). Chin. Phys. B, 2023, 32(3): 037202.
[2]	Micro-mechanism study of the effect of Cd-free buffer layers ZnXO (X=Mg/Sn) on the performance of flexible Cu₂ZnSn(S, Se)⁴ solar cell Caixia Zhang(张彩霞), Yaling Li(李雅玲), Beibei Lin(林蓓蓓), Jianlong Tang(唐建龙), Quanzhen Sun(孙全震), Weihao Xie(谢暐昊), Hui Deng(邓辉), Qiao Zheng(郑巧), and Shuying Cheng(程树英). Chin. Phys. B, 2023, 32(2): 028801.
[3]	Theoretical and experimental studies on high-power laser-induced thermal blooming effect in chamber with different gases Xiangyizheng Wu(吴祥议政), Jian Xu(徐健), Keling Gong(龚柯菱), Chongfeng Shao(邵崇峰), Yang Kou(寇洋), Yuxuan Zhang(张宇轩), Yong Bo(薄勇), and Qinjun Peng(彭钦军). Chin. Phys. B, 2022, 31(8): 086105.
[4]	Spatio-spectral dynamics of soliton pulsation with breathing behavior in the anomalous dispersion fiber laser Ying Han(韩颖), Bo Gao(高博), Jiayu Huo(霍佳雨), Chunyang Ma(马春阳), Ge Wu(吴戈),Yingying Li(李莹莹), Bingkun Chen(陈炳焜), Yubin Guo(郭玉彬), and Lie Liu(刘列). Chin. Phys. B, 2022, 31(7): 074208.
[5]	Data-driven parity-time-symmetric vector rogue wave solutions of multi-component nonlinear Schrödinger equation Li-Jun Chang(常莉君), Yi-Fan Mo(莫一凡), Li-Ming Ling(凌黎明), and De-Lu Zeng(曾德炉). Chin. Phys. B, 2022, 31(6): 060201.
[6]	Characteristics of secondary electron emission from few layer graphene on silicon (111) surface Guo-Bao Feng(封国宝), Yun Li(李韵), Xiao-Jun Li(李小军), Gui-Bai Xie(谢贵柏), and Lu Liu(刘璐). Chin. Phys. B, 2022, 31(10): 107901.
[7]	Effects of Prandtl number in two-dimensional turbulent convection Jian-Chao He(何建超), Ming-Wei Fang(方明卫), Zhen-Yuan Gao(高振源), Shi-Di Huang(黄仕迪), and Yun Bao(包芸). Chin. Phys. B, 2021, 30(9): 094701.
[8]	Evolution of melt convection in a liquid metal driven by a pulsed electric current Yanyi Xu(徐燕祎), Yunhu Zhang(张云虎), Tianqing Zheng(郑天晴), Yongyong Gong(龚永勇), Changjiang Song(宋长江), Hongxing Zheng(郑红星), and Qijie Zhai(翟启杰). Chin. Phys. B, 2021, 30(8): 084701.
[9]	Effect of pressure and space between electrodes on the deposition of SiN_xH_y films in a capacitively coupled plasma reactor Meryem Grari, CifAllah Zoheir, Yasser Yousfi, and Abdelhak Benbrik. Chin. Phys. B, 2021, 30(5): 055205.
[10]	Numerical simulation of super-continuum laser propagation in turbulent atmosphere Ya-Qian Li(李雅倩), Wen-Yue Zhu (朱文越), and Xian-Mei Qian(钱仙妹). Chin. Phys. B, 2021, 30(3): 034201.
[11]	Asymmetric coherent rainbows induced by liquid convection Tingting Shi(施婷婷), Xuan Qian(钱轩), Tianjiao Sun(孙天娇), Li Cheng(程力), Runjiang Dou(窦润江), Liyuan Liu(刘力源), and Yang Ji(姬扬). Chin. Phys. B, 2021, 30(12): 124208.
[12]	CO₂ emission control in new CM car-following model with feedback control of the optimal estimation of velocity difference under V2X environment Guang-Han Peng(彭光含), Rui Tang(汤瑞), Hua Kuang(邝华), Hui-Li Tan(谭惠丽), and Tao Chen(陈陶). Chin. Phys. B, 2021, 30(10): 108901.
[13]	Numerical simulation of chorus-driving acceleration of relativistic electrons at extremely low L-shell during geomagnetic storms Zhen-Xia Zhang(张振霞), Ruo-Xian Zhou(周若贤), Man Hua(花漫), Xin-Qiao Li(李新乔), Bin-Bin Ni(倪彬彬), and Ju-Tao Yang(杨巨涛). Chin. Phys. B, 2021, 30(10): 109401.
[14]	Synchronization mechanism of clapping rhythms in mutual interacting individuals Shi-Lan Su(苏世兰), Jing-Hua Xiao(肖井华), Wei-Qing Liu(刘维清), and Ye Wu(吴晔). Chin. Phys. B, 2021, 30(1): 010505.
[15]	Optical properties of several ternary nanostructures Xiao-Long Tang(唐小龙), Xin-Lu Cheng(程新路), Hua-Liang Cao(曹华亮), and Hua-Dong Zeng(曾华东). Chin. Phys. B, 2021, 30(1): 017803.

No Suggested Reading articles found!

Viewed

Full text

Abstract

Cited

Metrics
Related Articles

Numerical research on effect of overlap ratio on thermal-stress behaviors of the high-speed laser cladding coating

Cite this article:

Online attention