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Chin. Phys. B, 2009, Vol. 18(4): 1570-1573    DOI: 10.1088/1674-1056/18/4/046
CONDENSED MATTER: STRUCTURAL, MECHANICAL, AND THERMAL PROPERTIES Prev   Next  

Ultra-thin a-SiNx protective overcoats for hard disks and read/write heads

Ding Wan-Yu(丁万昱)a)b), Xu Jun(徐军)a), Lu Wen-Qi(陆文琪)a), Deng Xin-Lu(邓新绿)a), and Dong Chuang(董闯)a)
a State Key Laboratory of Material Modification by Laser, Ion and Electron Beams,Dalian University of Technology, Dalian 116024, China; b Institute of Optoelectronic Materials and Device, School of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, China
Abstract  This paper reports that amorphous silicon nitride ($a$-SiN$_{x})$ overcoats were deposited at room temperature by microwave ECR plasma enhanced unbalanced magnetron sputtering. The 2 nm $a$-SiN$_{x}$ overcoat has better  anti-corrosion properties than that of reference $a$-CN$_{x}$ overcoats (2--4.5 nm). The superior anti-corrosion performance is attributed to its stoichiometric bond structure, where 94.8% Si atoms form Si--N asymmetric  stretching vibration bonds. The N/Si ratio is 1.33 as in the stoichiometry of Si$_{3}$N$_{4}$ and corresponds to the highest hardness of 25.0 GPa. The surface is atomically smooth with RMS $<0.2$ nm. The ultra-thin  $a$-SiN$_{x}$ overcoats are promising for hard disks and read/write heads protective coatings.
Keywords:  hard disk overcoat      ultra-thin      a-SiNx      plasma enhanced magnetron sputtering  
Received:  09 August 2008      Revised:  14 September 2008      Accepted manuscript online: 
PACS:  81.15.Cd (Deposition by sputtering)  
  68.60.-p (Physical properties of thin films, nonelectronic)  
  81.65.Kn (Corrosion protection)  
  68.55.-a (Thin film structure and morphology)  
  52.77.Dq (Plasma-based ion implantation and deposition)  
Fund: Project supported by the Major Program of the National Natural Science Foundation of China (Grant No 50390060) and the National Natural Science Foundation of China (Grant Nos 60576022 and 50572012).

Cite this article: 

Ding Wan-Yu(丁万昱), Xu Jun(徐军), Lu Wen-Qi(陆文琪), Deng Xin-Lu(邓新绿), and Dong Chuang(董闯) Ultra-thin a-SiNx protective overcoats for hard disks and read/write heads 2009 Chin. Phys. B 18 1570

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