中国物理B ›› 2019, Vol. 28 ›› Issue (5): 57503-057503.doi: 10.1088/1674-1056/28/5/057503

• CONDENSED MATTER: ELECTRONIC STRUCTURE, ELECTRICAL, MAGNETIC, AND OPTICAL PROPERTIES • 上一篇    下一篇

Enhanced soft magnetic properties of iron powders through coating MnZn ferrite by one-step sol-gel synthesis

Dong Liu(刘冬), Shanmin Gao(高善民), Rencheng Jin(金仁成), Feng Wang(王峰), Xiaoxiao Chu(初晓晓), Taiping Gao(高太平), Yubao Wang(王玉宝)   

  1. School of Chemistry and Materials Science, Ludong University, Yantai 264025, China
  • 收稿日期:2018-12-17 修回日期:2019-02-27 出版日期:2019-05-05 发布日期:2019-05-05
  • 通讯作者: Dong Liu, Shanmin Gao E-mail:ld_chemistry@163.com;gaosm@ustc.edu
  • 基金资助:

    Project supported by the Natural Science Foundation of Shandong Province, China (Grant No. ZR2018MEM020).

Enhanced soft magnetic properties of iron powders through coating MnZn ferrite by one-step sol-gel synthesis

Dong Liu(刘冬), Shanmin Gao(高善民), Rencheng Jin(金仁成), Feng Wang(王峰), Xiaoxiao Chu(初晓晓), Taiping Gao(高太平), Yubao Wang(王玉宝)   

  1. School of Chemistry and Materials Science, Ludong University, Yantai 264025, China
  • Received:2018-12-17 Revised:2019-02-27 Online:2019-05-05 Published:2019-05-05
  • Contact: Dong Liu, Shanmin Gao E-mail:ld_chemistry@163.com;gaosm@ustc.edu
  • Supported by:

    Project supported by the Natural Science Foundation of Shandong Province, China (Grant No. ZR2018MEM020).

摘要:

The MnZn ferrite coating formed on the surface of iron-based soft magnetic powders via facile and modified sol-gel process has been fabricated to obtain better magnetic performance due to its higher permeability compared with traditional nonmagnetic insulation coatings. The influence of the MnZn ferrite contents on the magnetic performance of the soft magnetic composites (SMCs) has been studied. As the MnZn insulation content increases, the core loss first experiences a decreasing trend that is followed by progressive increase, while the permeability follows an increasing trend and subsequently degrades. The optimized magnetic performance is achieved with 2.0 wt% MnZn ferrite, which results from the decrement of inter-particle eddy current losses based on loss separation. A uniform and compact coating layer composed of MnZn ferrite and oxides with an average thickness of 0.38 ±0.08 μ is obtained by utilizing ion beam technology, and the interface between the powders and the coating shows satisfied adhesiveness compared with the sample directly prepared by mechanical mixing. The evolution of the coating layers during the calcination process has been presented based on careful analysis of the composition and microstructure.

关键词: soft magnetic powders, magnetic performance, coating layer, ion beam technology

Abstract:

The MnZn ferrite coating formed on the surface of iron-based soft magnetic powders via facile and modified sol-gel process has been fabricated to obtain better magnetic performance due to its higher permeability compared with traditional nonmagnetic insulation coatings. The influence of the MnZn ferrite contents on the magnetic performance of the soft magnetic composites (SMCs) has been studied. As the MnZn insulation content increases, the core loss first experiences a decreasing trend that is followed by progressive increase, while the permeability follows an increasing trend and subsequently degrades. The optimized magnetic performance is achieved with 2.0 wt% MnZn ferrite, which results from the decrement of inter-particle eddy current losses based on loss separation. A uniform and compact coating layer composed of MnZn ferrite and oxides with an average thickness of 0.38 ±0.08 μ is obtained by utilizing ion beam technology, and the interface between the powders and the coating shows satisfied adhesiveness compared with the sample directly prepared by mechanical mixing. The evolution of the coating layers during the calcination process has been presented based on careful analysis of the composition and microstructure.

Key words: soft magnetic powders, magnetic performance, coating layer, ion beam technology

中图分类号:  (Metals and alloys)

  • 75.20.En
75.75.-c (Magnetic properties of nanostructures) 75.47.Lx (Magnetic oxides)