中国物理B ›› 2016, Vol. 25 ›› Issue (2): 26103-026103.doi: 10.1088/1674-1056/25/2/026103

• CONDENSED MATTER: STRUCTURAL, MECHANICAL, AND THERMAL PROPERTIES • 上一篇    下一篇

Innovative technologies for powder metallurgy-based disk superalloys: Progress and proposal

Chong-Lin Jia(贾崇林), Chang-Chun Ge(葛昌纯), Qing-Zhi Yan(燕青芝)   

  1. 1. School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China;
    2. Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095, China
  • 收稿日期:2015-09-27 修回日期:2015-11-06 出版日期:2016-02-05 发布日期:2016-02-05
  • 通讯作者: Chang-Chun Ge E-mail:ccge@mater.ustb.edu.cn
  • 基金资助:

    Project supported by the National Natural Science Foundation of China (Grant Nos. 50974016 and 50071014).

Innovative technologies for powder metallurgy-based disk superalloys: Progress and proposal

Chong-Lin Jia(贾崇林)1,2, Chang-Chun Ge(葛昌纯)1, Qing-Zhi Yan(燕青芝)1   

  1. 1. School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China;
    2. Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095, China
  • Received:2015-09-27 Revised:2015-11-06 Online:2016-02-05 Published:2016-02-05
  • Contact: Chang-Chun Ge E-mail:ccge@mater.ustb.edu.cn
  • Supported by:

    Project supported by the National Natural Science Foundation of China (Grant Nos. 50974016 and 50071014).

摘要:

Powder metallurgy (PM) superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique (for making turbine disk) are proposed and studied. Subsequently, advanced technologies like electrode-induction-melting gas atomization (EIGA), and spark-plasma discharge spheroidization (SPDS) are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming.

关键词: PM superalloy, innovative technology, powder preparation, spray forming

Abstract:

Powder metallurgy (PM) superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique (for making turbine disk) are proposed and studied. Subsequently, advanced technologies like electrode-induction-melting gas atomization (EIGA), and spark-plasma discharge spheroidization (SPDS) are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming.

Key words: PM superalloy, innovative technology, powder preparation, spray forming

中图分类号:  (Powders, porous materials)

  • 61.43.Gt
61.66.Dk (Alloys ) 62.20.-x (Mechanical properties of solids) 47.85.M- (Material processing flows; industrial applications)