† Corresponding author. E-mail:
The damage to the rear surface of fused silica under the action of high power laser is more severe than that incurred by the front surface, which hinders the improvement in the energy of the high power laser device. For optical components, the ionization breakdown by laser is a main factor causing damage, particularly with laser plasma shock waves, which can cause large-scale fracture damage in fused silica. In this study, the damage morphology is experimentally investigated, and the characteristics of the damage point are obtained. In the theoretical study, the coupling and transmission of the shock wave in glass are investigated based on the finite element method. Thus, both the magnitude and the orientation of stress are obtained. The damage mechanism of the glass can be explained based on the fracture characteristics of glass under different stresses and also on the variation of the damage zone’s Raman spectrum. In addition, the influence of the glass thickness on the damage morphology is investigated. The results obtained in this study can be used as a reference in understanding the characteristics and mechanism of damage characteristics induced by laser plasma shock waves.
With the widespread application of high-power laser technology in industrial processing, laser weapons, and NIF systems, the laser-induced damage to optical components has received extensive attention.[1–3] In the high-power laser terminal assembly, fused silica is mainly used for making ultraviolet optical elements, such as shielding sheet (window glass), beam sampling grating (BSG), and focusing lens.[4]
Once the fused silica is damaged, the damage will rapidly increase.[5–7] Because the damage to the rear surface is more severe, the damage growth will generally appear first on the rear surface.[8] This not only limits the overall performance of a high-power laser device but also hinders the continuous increase of the output energy of high-power laser device.[9,10] The damage characteristics of fused silica have been investigated. Through the study of the damage process and dynamic behaviors, it has been found that a shock wave appears in the damage process.[11–13] This shock wave’s peak pressure on the rear surface of the material is greater than that exerted on the front surface, which causes the rear surface to incur larger damage.[14] Thus, a large quantity of materials is ejected and potholes are formed. Simultaneously, radial cracks and axial crack propagation occur.[15–18] However, previous studies have mainly focused on analyzing the macroscopic damage of fused silica, and the cause of crack propagation has only rarely been analyzed in detail.[19] To date, the effect of the material thickness on the damage of the fused silica under a plasma shock wave has not yet been reported.
In this study, the effects of the material thickness on laser damage are experimentally analyzed through the different types of damage incurred by the rear surface of the fused silica with different thickness values. At the same time, the rear surface is analyzed by observing the cross-sectional damage morphology of quartz glass. Additionally, we analyze the different damage mechanisms of the fused silica, which are induced by a plasma shock wave under the action of compressive stress and tensile stress. We use a finite element software to simulate the propagation of the plasma shock wave in the fused silica, and the quartz is fractured by the plasma shock wave. The experimental results are verified by conducting numerical simulations.
A schematic representation of the experimental set-up that was used to investigate the laser induced damage can be found in [20]. A He–Ne laser was used for the collimation optical path. Additionally, an Nd:YAG laser (SGR-10, LABest Optronics Co. Ltd) was used for irradiating the samples, and the output beam profile was Gaussian with a wavelength of 1064 nm, pulse duration of 13.6 ns, spot radius of approximately 3.8 mm, and the energy fluctuations of pulsed laser below 3%. In the experiment, the Gaussian beam was focused by a quartz lens (focal length = 200mm) and the focal spot radius was approximately 0.3 mm. The entire apparatus was completely automatic; that is, the computer could control the sample displacement, laser shot synchronization, repetition rate, and number of laser pulses. To avoid the effect of air breakdown in the experiment, we focused the laser inside the quartz optical element as close as possible to the rear surface of the quartz glass. The used energy meter was Ophir PE25. The experimental samples were two-side polished fused silica with a size of 60 mm × 30 mm and thickness ranging from 0.8 mm to 5 mm. The laser had energy of 46.8 mJ for the pulsed irradiation times of 1, 3, 5, 10, 15, and 20, separately. The damage to the quartz glass was observed by using an optical microscope (OM, Keyence, VHX650).
When the laser focused on the rear surfaces of the quartz glasses with different thickness, the morphology of the damaged area changed with the number of irradiation pulses increasing. In the experiment, we controlled the laser parameters such that the laser acting on the rear surface of the sample had the laser pulse energy of 46.8 mJ. Using a microscope, we obtained the morphology variation of the damaged surface of the fused silica rear surface with thickness. The diameter of the damage point was obtained by the measurement. Figure
Several cases can be seen in the above experimental comparison. On all samples produced is the crater-shaped damage, and a large quantity of materials are ejected from the central region of the damage, which leads to the formation of a large pothole. Additionally, a secondary fracture occurs under the action of the laser plasma shock wave. The rear surface damage consists of a large quantity of materials sprayed onto the rear surface, and a pit is formed in the center of the damage. Moreover, obvious differences are not observed in the rear surface damage morphology of the fused silica as the thickness changes. However, the damage point sizes are different as shown in Fig.
As can be seen in Fig.
As the number of pulses increases, the cross-sectional damage areas of the materials with different thickness gradually increase, and structures with different damage characteristics are formed. Figure
There is no significant difference among the cross-sectional damage morphologies of fused silica with different thickness. According to the difference in topography, the cross-sectional damage zones of quartz can be divided into zones A, B, and C.[21] The cracks in the central fracture area has a large degree of intersection and many atomized small secondary cracks are formed, which is termed the atomization area (zone A). Along the outside of the atomized secondary cracks, the crack expanded outward from a line shape into a feather area (zone B). At the outer edge of the feather break zone, which is named the mirror zone (zone C), the crack suddenly disappears, and obvious fracture does not occur.
Fused silica belongs to a brittle solid, and its elastic pressure is on the order of thousands of atmospheres, while the pressure of laser plasma shock wave can reach several orders of a million atmosphere pressure, which is much higher than the elastic pressure.[22] There are a large number of defects or cracks inside fused silica glass. Under the high pressure of shock wave, the cracks will grow and develop into fractures rapidly.[23] At a pressure higher than 10 GPa, phase transformation and melting will happen.[24] At the same time, the change in refractive index, caused by plastic deformation, can be found in the crack tip and in the phase transition of the structure.[20] At the rear surface, the rest pulse laser light is reflected when it propagates through the plasma, and a standing wave forms on the surface of the medium, so that the ratio of light pressure to the position increases. This results in a greater pressure ratio difference between the front surface and rear surface of the optical element. Moreover, owing to the reflection of the plasma, more energy is deposited inside the material near the rear surface, which leads to more severe damage. The difference from the damage mechanism of the front surface lies in the fact that the plasma shock wave in the air is strong on the front surface, while the shielding effect of the plasma suppresses the deposition of the remaining pulse energy and reduces the damage degree of the element. The rear surface damage pit has a certain depth and a large number of cracks. Thus, compared with the front surface, the laser energy at the rear surface is easy to absorb and couple to form a stronger plasma. The residual pulse interacts with the plasma in the channel, and the resulting shock wave is confined within the damaged channel and has a greater impact pressure on the damage pit. Additionally, because the mechanical strength of the damaged material is greatly reduced, the peeling off of the material is more severe. Although the plasma generated by the leading and trailing surface pulse front can also absorb the laser energy, their difference is that the plasma absorbing the laser energy at the rear surface encounters the glass interface when it expands. Therefore, the impact force is stronger than that at the front surface. The ratio of the pressure on the front surface to that on the rear surface, which is caused by the shock wave, is expressed as[25]
The propagation of the laser induced plasma shock wave in fused silica is a complicated process. Hence, simplification is required to analyze the propagation and force distribution characteristics of the shock wave on the surface and inside the glass, and the damage morphology characteristics of the glass under different forces. Accordingly, we simplify the process of loading the shock wave into the material as an impact pressure history curve and consider it as a known condition when loading the model. The shock pressure history curve is approximately a Gaussian curve. The action time of the shock wave is approximately equal to three times the laser pulse width, which is 37.2 ns, and the shock wave peak pressure is 13.5 GPa.
The mechanical properties of the fused silica glass used in the model are listed in Table
As shown in Fig.
We analyze the cross-section damage morphology of the fused silica under a shock wave of laser plasma by simulating the stress distribution. The results are shown in Fig.
The cross-section damage morphology of fused silica is observed experimentally. As can be seen in Fig.
By combining numerical simulations with experimental results, we compare the stress conditions at different times in a material with damage morphology, and we obtain the damage morphology of the rear surface of fused silica subjected to laser plasma shock waves. The damage of the rear surface is attributed to the formation of the plasma shock wave and the manner in which this wave propagates in the fused silica. The microfracture characteristics of the three regions subjected to stress are analyzed using Raman spectra, and the damage morphology of the cross-section is verified. The thickness of the fused silica affects the damage to the fused silica. As the thickness decreases, the damage to the rear surface also increases. When the thickness of the fused silica is equal to or greater than 1.4 mm, the damage to the rear surfaces is approximately the same. These results can be used as a reference for the investigation of laser induced material damage characteristics and material parameter selection in designing laser systems.
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